Feel the Performance Simply the best production
method.
Product overview - GECHTER Press force monitoring
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We differentiate between two customized and thus low-cost GECHTER
press force monitoring systems
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MS00 Press force monitoring system Force-displacement
measuring system
The new MS00 system can be used with all manual and pneumatic
GECHTER presses. Of course, it is also compatible with all third party
manual toggle presses generally available on the market.
The force-displacement measuring system MS00 -
Press inserting and assembling processes do not always require a graphic
display of the force-displacement diagram.We offer the MS00
forcedisplacement measuring system to perform this task. A force and an
optional displacement sensor can be connected to this measuring system.
A lower and an upper threshold can be set both for force and
displacement, so that the measured force-displacement diagram must end
within the frame defined by these thresholds. If this prerequisite is
given, the workpieceis “OK“, which is indicated by a green LED. A part
that is “NOT OK“ is indicated by a red LED and a buzzer, and must be
acknowledged via keystroke.These signals can also be tapped on a socket
at the device. External acknowledgment is possible.The measured values
are displayed on a two-line LCD. The parameters required for the
measurement (e.g. calibration values of the sensors or the thresholds
mentioned above) can be set via a simple menu. Counters for good/bad/total
parts are integrated in the device. A Press Motion Control for manual
toggle presses can be activated via the MS00 outputs. Use the MS00
measuring results to control the further motion sequence of the
operating personnel with the utmost efficiency.
Preconditions:
- If the measuring results are correct, the motion sequence must not be
interfered with.
- If the measuring results are incorrect, the motion sequence has to be
interrupted and the operator must be
- instructed to recognize bad parts and to
remove them from the manufacturing process.
PC software is available for setup. It allows the transfer of
parameters from or to the measuring system, as well as the display and
archiving of the currently measured force-displacement diagram. The use
of the USB interface allows operating several measuring devices from one
PC.
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The advantages
- two-line LCD display, function keys, and LEDs
- simple operation and parameterization via function keys and the menucontrol
and status signals accessible
- externally
- reliable detection and separation of good and bad parts(“Poka Yoke”)
- counter for good/bad/total parts
- audible signal in case of error messages
- acknowledgment function possible via key switch
- USB interface: several devices can be connected to one PC
- PC software for graphic display in real-time; the values and graphics can be
saved
- comprehensive range of accessories available
- Press Motion Control of the GECHTER manual toggle press can be activated
- attractive price
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These two graphics are only one example of the many options available to
make your work effective. If you are curious, please contact us for more
information – it will pay off.
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System 4 - Press force monitoring system
The force-displacement or force-time-dependent press force monitoring in
linear acting GECHTER presses with two-hand safety control.
Properties
- Communication with plc via parallel interface (24 V).
- Ethernet and Profi bus built in.
- 2 channel device, system expandable up to 8 channels
- Evaluation of force-displacement curves based on programmable criteria.
- Configurable evaluation methods.
- Continuous monitoring of important system functions.
- Measuring of compression and tensile forces; Four-quadrant measurement
possible.
- Visualization of the force-displacement diagram on the monitor.
- Safety function with immediate stop of pneumatic system if certain forces are
exceeded.
- 32 setpoint value sets with 8 evaluation windows that can be activated via plc.
- Menu-controlled input in German or in English.
- Statistical evaluation of the measuring results.
- Programmable smoothing factors and diagram recording.
- Upload and download via PC
Applications
Monitoring of assembling and press inserting processes in series production with
statistical quality control, in fully automated production lines, as well as at
manual workplaces.
Displacement- or force-dependent monitoring of mounting processes.
Monitoring of force-/pressure-time curves during mounting processes.
In development laboratories: Determination of unknown curves and definition of
setpoint curves and evaluation parameters
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The advantages
- Ease of use and high measuring accuracy due to automatic adjustment of the
measuring value sensors.
- Programming via integrated keyboard with password protection or via PC.
- Online statistical evaluation.
- Extensive logging via printer.
- Serial data transfer to quality monitoring computer.
- Complex self-monitoring function for sensors and measuring controllers.
- High interference resistance due to optical isolation of all serial and
parallel inputs/outputs.
- Quality assurance in the production process.
- Four different evaluation methods.
- 32 selectable parameter sets.
- Freely programmable displacement section for each displacement sensor.
- Archiving and logging of actual values on printer or PC.
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Monitoring screen with graphical mapping of one force path in several
monitoring windows.
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GECHTER Press
HMS and HMC
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GECHTER Press
HKPL MS and MC
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GECHTER Press
LP MS
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