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GECHTER Press force monitoring for manual toggle presses HMS and HMC. Customized systems for the operator, the motion sequence and the precise processing of highly sensitive component parts

Product overview - GECHTER manual toggle press HMS with press force monitoring

HMS, manual toggle press with press force monitoring (force-only or force-displacement).
The manually operated toggle presses with press force monitoring HMS are in accordance with the standard manual toggle presses type 5 HKPV, type 8/12 HKPV and type 8/16 HKPV. The following package of components is added to the basic machine to generate a press of type HMS:

1. a digital display unit MS00A with adjustable displacement and force thresholds, and an attachment housing 1. with support foot
2. a force sensor (measuring range according to press force), integrated into the press ram
3. a PFE fine tuning device
4. a USB cable
5. PC software (starter version) without graphic display (supplied on USB flash drive)
6. a displacement sensor for additional displacement measuring (optional)



Product overview - GECHTER HMC Press Motion Control Control for manual toggle presses

Use the MS00 measuring results to control the continuous work movement of the operating personnel with the utmost efficiency. Preconditions:

- If the measuring results are correct, the work movement must not be disturbed, and the lever must be
- operated quickly in the manufacturing process.

- If the measuring results are incorrect, the work movement must be interrupted and the operator instructed - to recognize bad parts and remove them from the manufacturing process.

A practical example:

Directly after the beginning of the compression operation by using the hand lever, a mechanical blockade keeps the press from opening again. On the basis of the measured values, a press inserting process is classified as NOT OK by the MS00 measuring system.


The GECHTER MS00 system offers the following instructions for the operator:

A  An acoustic signal is audible. After acknowledgment by the operator the non-return stroke
A  mechanism gets approved and the production process can be resumed.

B  An acoustic signal is audible. The non-return-stroke mechanism gets approved,
B  the following assembly gets avoid by a blockade of the pressure stroke.
B  After acknowledgment by the operator, the production process can be resumed.

C  If the components are highly sensitive, an acknowledgment function can optionally be activated with a key
C  switch. The key switch is operated by a superior member of staff to enable the further work process. At
C  the same time, the controlled treatment of the “bad part “ is also ensured.

HMC, manual toggle press including press force monitoring (force-displacement) with press motion sequence control To turn a press into an HMC press, a Press Motion Control (mechanical module) and control electronics are integrated into the display unit and added to the HMS components

6. Displacement sensor for additional displacement measuring
7. Press Motion mechanical module

Note:
For the types HMS + HMC, a center offset eccentricity of the holding fixture bore forward is existing. The daylight is lower compared with the basic machines. See relevant table.

Accessories - For both HMS and HMC, the following components and services are available as options:

8. PC software, extended version with graphic display and license
9. Additional housing for MS00A, with red lamp and key switch for acknowledgment
10. External calibration in a DKD-certifi ed measuring laboratory (no picture available)
11. For further accessories see standard manual toggle presses type 5 HKPV, type 8/12 HKPV and 8/16 HKPV